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QUALITY
CONTROL MEASURES IN PRODUCTION CYCLE |
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A
series of quality control measures, tests,
random and sudden inspection and implementation
of our quality assurance policies give us
confidence to supply top-notch quality products
and provide assurance of high quality, competitive
pricing and on time delivery of goods to
all our customers who enjoy the growth of
their business with the products that we
supply to them.
There is great deal of
detail in each process which is being not
mentioned in order to keep it simple and
precise. The following detail is an overview
of the quality control procedures taken
during the production of gloves.
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Tech
Pack Development |
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The
production of our products is carried out
according to the tech packs developed before
the start of production and distributed
at the time of production order issuance.
These tech packs contains
all the relevant information for an order
from material selection, purchase to the
shipping of the goods. Some major contents
of tech packs include: |
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Order information - quantity, size,
materials required, delivery deadline
etc |
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Technical
information - artwork for checking,
instructions for color & printing,
sizes etc. |
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Quality
control parameters - instructions
about quality control criteria applied
and test needed |
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Packing
instructions - packaging material,
printing and size of cartons etc |
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Shipping
instructions – documents checklist
and customer requirements and order
deadlines. |
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The tech packs are delivered to relevant
departments before the production and fully
implemented during the production process.
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Material
Selection |
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One
of very important aspect of quality control
is our strict criteria of material selection
for all our products. Every material has
to go through initial inspection by our
quality control department each time before
the purchase.
Profile of all types of
material is maintained by purchase department
which always in search of best and new materials
for the products. A library of approved
samples is also maintained for quick and
effective reference.
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Material
Procurement |
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The
next most important step is material procurement
at affordable rates from reliable sources
without compromising on quality, consistency
and aesthetic appeal.
A minimum level of stock
of material is also kept in the stores with
systematic grading techniques of each material
types and qualities. Some material may be
required to be purchased and the purchase
department deals with that matter smartly
and timely applying all possible sources
to get raw material.
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Material
Receipt & Inspection |
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The
material is inspected at the time of arrival
in the factory and on second time when it
is issued to production. Every activity
is documented on duly approved forms and
documents including initial quality control
inspection.
The quality control checklists
have been developed for every material.
Quality control inspection and tests are
carried out by our quality control inspectors
who have been empowered to accept or reject
any material according to the quality criteria
required.
In house quality control
laboratory tests as well as outdoor quality
test, when required, are carried out by
the quality control department. The quantities
of material are also matched with approved
samples of material at this juncture to
check the level of quality of all inputs. |
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Cutting |
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The
cutting is started after getting material
and approved pattern or die of gloves from
the library and after fulfilling all the
internal procedures that are there to make
sure correct and timely cutting of material.
The material cutting is started and completed
under the strict supervision of experienced
cutting supervisors as per the order requirements.
Latest and modern techniques and machinery
is used for cutting different kinds of material. |
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Special
Process |
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Our
in house designing department draws the
designs of all products. If embroidery,
embossing or printing needs to be performed
on any model, the approved designs are used
in this process to control any wrong use
or placement of customer requirements. |
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Stitching |
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The
material bundles that contain the material
required for stitching a glove is handed
over to stitching department. These bundles
are distributed to stitching workers who
have been provided with top stitching machines
and accessories for producing finest quality
of gloves.
The production lineman
and quality control inspections keep strict
eye on stitching. The fit, strength, size,
material placement and other characteristics
of gloves are checked and controlled with
the help of tech packs. |
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Final
Inspection |
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In
production operations, strict inspection
and quality control measures are taken to
maintain quality and regularity in production
and the product. Each and every step is
controlled, checked, evaluated and reported
to the concerned authorities.
A strict final inspection
is carried out before the packing in order
to maintain the compliance of internal quality
control criteria and customer requirements. |
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Packing |
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Properly
marked cartons, boxes and other packaging
of right size and material is used to reach
final destination without loss of or damage
to the goods. The right way of placing and
correct quantities of goods are checked,
counted and recorded systematically and
reported by quality control department.
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Shipping |
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We
believe quality assurance isn’t about
just production of goods but also providing
on time delivery without loss of or damage
to goods. Our shipping and export department
starts making arrangements right after receiving
the confirmed customer order.
The export department is
assigned to book goods on well reputed sea
and airlines which have safest and fastest
routes. Quality inspection of export and
shipping departments and arrangement is
carried out to make mistake and error free
export documentation. |
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Customer
Services |
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Our
quality assurance doesn’t end here.
We provide full customer services relating
to any aspect of our gloves and other products.
We guarantee the quality of all our products
and work closely with our customers in improving
the product quality and satisfying the requirements
of our customers. |
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